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Aiming for improved production efficiency and longer equipment lifespan.
The impact of scale buildup in pipes and heat exchangers reduces flow rates and heat exchange efficiency, resulting in decreased production efficiency and shorter equipment lifespan. How about reducing total costs through regular maintenance?
We are conducting on-site construction work for equipment manufacturing companies and minimum equipment manufacturers.
In on-site acid cleaning work, a dedicated acid cleaning agent is "applied" overall, similar to immersion acid cleaning, which makes it less likely to have unevenness. Since it is not a brush application method, there will be no brush marks. In on-site cleaning work, alkaline degreasing cleaning, pure water cleaning, and passivation treatment are performed. Alkaline degreasing cleaning is a cleaning process that removes oils and fats, and there is also electrolytic degreasing. Pure water cleaning is a process that uses pure water after degreasing cleaning, providing a higher level of cleanliness. Passivation treatment is a cleaning process that enhances corrosion resistance by performing passivation treatment after degreasing cleaning. Marui Plating Industry Co., Ltd. will take full responsibility for the collection of waste liquid (concentrate). For more details, please contact us or refer to the catalog.
I am a mechanical designer who can also do machine assembly.
It is effective to participate in machine assembly during short delivery times.
We will conduct detailed meetings and site surveys to determine the feasibility and progress of the work! Please leave the repair of products that require installation on-site to us.
Yamato Steel Industry is engaged in "on-site construction services." Our company is equipped with the necessary tools and equipment, which helps reduce costs. Therefore, the basic approach is to bring the items to our factory for repairs and then deliver them back. However, if the products cannot be moved, such as those within a plant, on-site work will be necessary. There may be issues that need to be addressed, such as complying with the rules at the construction site. We will conduct thorough meetings and site surveys to assess the feasibility and progress of the work. Please feel free to contact us when you need our services. *For more details, please refer to the PDF document or feel free to reach out to us.*
We will repair the cracks that have occurred in the metal without applying heat. We will carry out the repairs without causing thermal distortion.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method** - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.
